In Focus: Fresco Artisan Chocolate

“Take calculated risks. That is quite different from being rash.”

— General George Patton

Fresco’s Steady Pace

There’s more than one way to chase down your dreams. Inspirational movies out of Hollywood often focus on the “go big or go home” storyline, where the hero or heroine risks it all for the big payoff. In most cases, however, we find success stems from a series of calculated risks. What we already built in our lives that’s working for us, it remains intact, while we continue to branch out in meaningful ways, pushing forward.

Such is the case for Fresco founder and chocolate maker Rob Anderson —

“My experience may be different from others. We did not go down the romantic entrepreneur road, risking everything to start up a business, working long hours just to break even. Those stories are often inspiring and heartwarming, but our story is more calculated.”

Indeed, by the time Rob and his wife, Amy, decided to turn their chocolate hobby into a chocolate business, their lives were already full of other priorities.

They had four children at home, each involved with school and other activities. College tuition and mortgage payments were of primary concern, much more so than diving into a chocolate business. So Rob and Pam decided to start and grow the business slowly. Self-funding while also remaining debt-free were critical pieces, because they wanted to enjoy the business, not let it weigh them down. Chocolate had to be fun, otherwise, why do it?

Fresco’s booth at the 2016 Northwest Chocolate Festival in Seattle. From left to right: Tabitha (daughter), Rob, Jessica (employee), Amy (spouse and business partner), Amber (daughter), Shu (employee).

Back to the Beginning

Before we go down that road, however, let’s take a few steps back… to the beginning of Rob’s chocolate journey.

Like many chocolate makers, he began on a much different road. After high school, Rob very much wanted a career in abstract topology, also known as astrophysics. He attended the University of California in Irvine, home of the anteaters (yes, the world’s most fearsome mascot), and studied Physics for a few years. At some point, however, he realized the abstract topology road really wasn’t for him, so Rob took some time off from school to work and start a family. Eventually, he returned to finish programs in Electrical Engineering and Computer Science.

“I worked at technology companies for several years as a network design Engineer, during the time when the Internet and worldwide networking was just taking off. It was a blast.”

And then Rob left California in the 1990’s to take a job in Washington State doing similar work. Fast forward a few years, a couple patents, and a stint at Harvard Business School to pick up some leadership skills, and he ended up on a trip, in 2003, back to California.

During that trip, he took a little detour, stopping to tour the Scharffen Berger chocolate factory, in Berkley, CA.

“I’ve always loved chocolate, so when I found myself with some free time, it was an easy choice to sign up for a tour at the chocolate factory.”

The wonderful world of Scharffen Berger
Original photo from orphanjones on Flickr

A Three Hour Tour

On that particular day they were roasting cocoa beans in a large, antique German ball roaster. Rob says the aroma was incredible. It reminded him of brownies baking in the oven, only better. The tour also included a look inside a large mélange used to crush cocoa nibs into liquid chocolate.

“I could have watched the chocolate swirl around the large granite wheels for hours.  On the tour, we tasted roasted cocoa beans and fresh chocolate being processed. The whole thing was intoxicating. Something clicked then, and I knew what I wanted to do when I grew up. “

Endearing way of wording it. After all, isn’t that what we all want, to figure out as grown-ups how to live our best lives?

But even after we grow up, most of us are still kids at heart. In fact, Rob’s dream job, if he wasn’t a chocolate-maker, would be to drive the train at Disneyland. As a child, Rob’s chocolate world revolved around Hershey and Mars products, with no real exposure to fine chocolate… he loved anything chocolate.

“I remember when I was 6 or 7 years of age, adding baking chocolate to everything. Do you know you can mix cocoa powder, powdered sugar and melted butter to make a sauce to pour over anything? None of it tasted very good, but it was brown.”

That’s a love for chocolate alright, or at least chocolate-y concoctions.

Rob’s other dream job

Chocolatier in the Making

He had no idea then how his child-like chocolate creativity would play out in his adult years, however. The chocolate factory made an impact, and Rob returned several times over the next few years, where he made a few good friends who helped him start down the path to chocolate maker.

“I originally started with the intent of manufacturing a home chocolate making machine. Designing and manufacturing equipment is at the core of my experience.”

Rob envisioned a home kitchen “bread machine” concept.  Raw ingredients go in, press the buttons and bread, or in his case chocolate, comes out. As he went down this road, he realized bread machines only make average bread. If you want exceptional bread, go to an artisan bakery.

The same of course applies to chocolate — it’s complex. A machine with pre-configured settings can’t adjust for the nuances required to make an exceptional finished product.

Although the bread concept proved unviable, it’s still in his blood, that desire to explore equipment concepts. So when he began making chocolate, Rob designed and built much of his own chocolate-making equipment, as no lighter-scale equipment existed at the time for small batch manufacturing. Take a look at the machine pictured below — Rob’s self-made cocoa bean winnower.

When there’s an unfulfilled need, Rob many times sets out to fill that gap. See a need, fill a need (cue up Robots, for those who’ve seen the fun, animated feature film.) And his latest experimentation revolves around even better ways to remove shells, assuring chocolate is shell-free.

Lessons in the Craft

Along with creating new equipment, Rob also needed to learn the many nuances involved with chocolate-making. He still remembers the early days… days filled with plenty of mistakes. One early batch of chocolate, made from Jamaican cocoa, had a strange flavor note he couldn’t identify.

“When you make chocolate, there isn’t a lack of eager taste testers standing by. They may all be willing but not all are qualified. My local group of tasters thought the Jamaican chocolate was good, but I knew something was off. Yet, I lacked the experience to pin it down.”

Rob expanded his circle of tasters and contacted a professional chocolate taster who lived in Paris. They corresponded several times, Rob sent her many samples to critique, as her evaluations were both qualified and honest, exactly what he needed.

She told Rob his Jamaican chocolate had an earthly flavor note reminiscent of the aroma of wet grass. Rob agreed, and that’s when it clicked:

His chocolate grinder was noisy, and he didn’t want to disturb people in the house when the machine ran during the night. The grinder sat on a work bench in the garage, a few feet away from his lawn mower. Chocolate absorbs odors… so now it made perfect sense!

Rob’s self-made machine cracks the roasted beans open and separates the husks from the cocoa nibs to make chocolate

“Does anyone besides Hermione Granger like the smell of fresh cut grass?  Those who do, probably would have liked that Jamaican batch. The rest of us, not so much.”

Rob believes failures are always predecessors to success. He says it’s important to learn at least one thing from each failed attempt, to prevent wasted effort.

 “When I become discouraged, I adapt a quote from Thomas Edison to my situation:  I haven’t failed, I have just found 100 ways to not make chocolate.” 

Inspiring, and keeping with the brand name as well. Fresco.

“We chose the name Fresco as a play on the word fresh. Fresco is Italian for fresh which could mean fresh taste, fresh ideas or a fresh approach to chocolate making.”

Fresco chocolate is fresh, both in flavor and approach

Complex Simplicity

While creating chocolate, Rob uses his engineering mind set and isolates variables in the chocolate that effect flavor: bean origin and terroir, cacao bean roasting levels and ingredients, and chocolate conche time — all specifics that can dramatically change the flavor of chocolate.

“My philosophy with Fresco is one of minimalism, to use few, exceptional ingredients and try to bring out the unique character of the particular cocoa beans selected for use. The beans we currently work with are certified organic, and thus non-GMO. Most products we make are gluten-free and many are vegan as well.”

Rob will isolate a single parameter, such as cocoa bean roasting level, and offer variations of chocolate based on changes to that parameter. For example, Fresco offers several seemingly identical single origin dark chocolates, save for one key parameter — the cacao bean roast levels.  A light roast vs. dark roast results in remarkable flavor differences. Rob enjoys providing these types of unique chocolate tasting experiences. People are always amazed that they can taste the difference when he only alters a single parameter in the chocolate-making process.

The subtleties in Fresco Artisan Chocolate are many 

And that process of making chocolate… Rob absolutely loves it.

“It’s a stress reliever. A bad day at work suddenly becomes a wonderful evening inside the chocolate factory. I spend my work-days overcoming business and technical challenges; at night, I just want to make chocolate.”

Over time, this therapeutic, decompression tactic grew into an obsession, then eventually a business. Launched in November 2010, Fresco Chocolate shines in a beautiful part of the United States –– Bellingham, Washington.

“Our business is based on e-commerce and wholesale so we can run it from most anywhere.”

Bellingham is situated on the Puget Sound, with glacier-covered peaks of the nearby Cascade Mountains a short drive away. Basically, Fresco’s base of operations sits between Vancouver, British Columbia and Seattle. Gorgeous.

Sailing Pugent Sound With the Olympic Mountains as the backdrop, photo from Chuck Taylor on Flickr